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Lincoln Navigator: Body and Paint

Lincoln Navigator 2018-2025 Workshop Manual / Body and Paint

  • Body System - General Information
    1. Specifications
    2. Body - Overview. Description and Operation
    3. Body System. Diagnosis and Testing
  • Front End Body Panels
    1. Active Grille Shutter - Overview. Description and Operation
    2. Active Grille Shutter - System Operation and Component Description. Description and Operation
    3. Active Grille Shutter. Diagnosis and Testing
    4. Active Grille Shutter. Removal and Installation
    5. Active Grille Shutter Actuator. Removal and Installation
    6. Cowl Panel. Removal and Installation
    7. Cowl Panel Grille. Removal and Installation
    8. Engine Front Undershield. Removal and Installation
    9. Engine Rear Undershield. Removal and Installation
    10. Fender. Removal and Installation
    11. Fender Splash Shield. Removal and Installation
    12. Hood. Removal and Installation
  • Body Closures
    1. Body Closures - Component Location. Description and Operation
    2. Body Closures - Overview. Description and Operation
    3. Body Closures - System Operation and Component Description. Description and Operation
    4. Body Closures. Diagnosis and Testing
    5. Front Door Alignment. General Procedures
    6. Hood Alignment. General Procedures
    7. Liftgate Alignment. General Procedures
    8. Power Liftgate Initialization. General Procedures
    9. Rear Door Alignment. General Procedures
    10. Front Door. Removal and Installation
    11. Front Door Check Arm. Removal and Installation
    12. Front Door Weatherstrip. Removal and Installation
    13. Fuel Filler Door. Removal and Installation
    14. Fuel Filler Door Assembly. Removal and Installation
    15. Hands-Free Liftgate Actuation Lower Sensor. Removal and Installation
    16. Hands-Free Liftgate Actuation Module. Removal and Installation
    17. Hands-Free Liftgate Actuation Upper Sensor. Removal and Installation
    18. Hood Strut. Removal and Installation
    19. Liftgate. Removal and Installation
    20. Liftgate Anti-Pinch Switch. Removal and Installation
    21. Liftgate Hinge. Removal and Installation
    22. Power Liftgate Motor. Removal and Installation
    23. Rear Door. Removal and Installation
    24. Rear Door Check Arm. Removal and Installation
    25. Rear Door Weatherstrip. Removal and Installation
    26. Rear Gate Trunk Module (RGTM). Removal and Installation
  • Interior Trim and Ornamentation
    1. A-Pillar Trim Panel. Removal and Installation
    2. B-Pillar Trim Panel. Removal and Installation
    3. C-Pillar Trim Panel. Removal and Installation
    4. D-Pillar Trim Panel - Short Wheelbase. Removal and Installation
    5. D-Pillar Trim Panel - Long Wheelbase. Removal and Installation
    6. Front Door Trim Panel. Removal and Installation
    7. Headliner. Removal and Installation
    8. Headliner - Lowering. Removal and Installation
    9. Liftgate Trim Panel. Removal and Installation
    10. Loadspace Trim Panel. Removal and Installation
    11. Rear Door Trim Panel. Removal and Installation
    12. Steering Column Shrouds. Removal and Installation
  • Exterior Trim and Ornamentation
    1. Power Running Board (PRB) - Overview. Description and Operation
    2. Power Running Board (PRB) - System Operation and Component Description. Description and Operation
    3. Power Running Board (PRB). Diagnosis and Testing
    4. Finish Panel Repair. General Procedures
    5. Bodyside Moulding. Removal and Installation
    6. D-Pillar Moulding. Removal and Installation
    7. Front Door Moulding. Removal and Installation
    8. Front Door Upper Moulding. Removal and Installation
    9. Power Running Board (PRB). Removal and Installation
    10. Power Running Board (PRB) Connecting Rod. Removal and Installation
    11. Power Running Board (PRB) Hinge. Removal and Installation
    12. Power Running Board (PRB) Motor. Removal and Installation
    13. Rear Door Moulding. Removal and Installation
    14. Rear Door Upper Moulding. Removal and Installation
    15. Rear Fender Splash Shield. Removal and Installation
    16. Rear Spoiler. Removal and Installation
    17. Roof Rail. Removal and Installation
    18. Running Board. Removal and Installation
    19. Running Board Control Module (RBM). Removal and Installation
  • Rear View Mirrors
    1. Rear View Mirrors - Overview. Description and Operation
    2. Rear View Mirrors - System Operation and Component Description. Description and Operation
    3. Rear View Mirrors. Diagnosis and Testing
    4. Power Mirrors Synchronization. General Procedures
    5. Exterior Mirror. Removal and Installation
    6. Interior Rear View Mirror. Removal and Installation
  • Front Seats
    1. Front Seats - Overview. Description and Operation
    2. Front Seats - System Operation and Component Description. Description and Operation
    3. Front Seats. Diagnosis and Testing
    4. Seat Heater Mat Installation. General Procedures
    5. Seat Heater Mat Removal. General Procedures
    6. Driver Front Seat Module (DSM). Removal and Installation
    7. Front Head Restraint. Removal and Installation
    8. Front Head Restraint Guide Sleeve. Removal and Installation
    9. Front Multi-Contour Control Pump - Vehicles With: Multi-Contour Seats. Removal and Installation
    10. Front Seat. Removal and Installation
    11. Front Seat Backrest. Removal and Installation
    12. Front Seat Backrest Adjuster - Vehicles With: Multi-Contour Seats. Removal and Installation
    13. Front Seat Backrest Blower Motor. Removal and Installation
    14. Front Seat Backrest Bolster - Vehicles With: Multi-Contour Seats. Removal and Installation
    15. Front Seat Backrest Cover - Vehicles With: Multi-Contour Seats. Removal and Installation
    16. Front Seat Bolster Paddle. Removal and Installation
    17. Front Seat Control Switch. Removal and Installation
    18. Front Seat Cushion Adjuster - Vehicles With: Multi-Contour Seats. Removal and Installation
    19. Front Seat Cushion Blower Motor. Removal and Installation
    20. Front Seat Cushion Bolster - Vehicles With: Multi-Contour Seats. Removal and Installation
    21. Front Seat Cushion Cover. Removal and Installation
    22. Front Seat Cushion Cover. Removal and Installation
    23. Front Seat Power Lumbar Assembly - Vehicles With: Multi-Contour Seats. Removal and Installation
    24. Front Seat Track. Removal and Installation
    25. Front Seat Track Motor. Removal and Installation
  • Second Row Seats
    1. Second Row Seats - Overview. Description and Operation
    2. Second Row Seats - System Operation and Component Description. Description and Operation
    3. Second Row Seats. Diagnosis and Testing
    4. Power Fold Seat Control Switch. Removal and Installation
    5. Second Row Center Seat. Removal and Installation
    6. Second Row Center Seat Backrest Cover. Removal and Installation
    7. Second Row Center Seat Cushion Cover. Removal and Installation
    8. Second Row Seat. Removal and Installation
    9. Second Row Seat Backrest Blower Motor. Removal and Installation
    10. Second Row Seat Cushion Blower Motor. Removal and Installation
    11. Second Row Seat Cushion Adjuster - Vehicles With: Multi-Contour Seats. Removal and Installation
    12. Second Row Seat Power Lumbar Assembly - Vehicles With: Multi-Contour Seats. Removal and Installation
    13. Second Row Seat Head Restraint Guide Sleeve. Removal and Installation
    14. Second Row Seat Manual Release Handle. Removal and Installation
    15. Second Row Seat Multi-Contour Control Pump - Vehicles With: Multi-Contour Seats. Removal and Installation
    16. Second Row Single Seat Armrest. Removal and Installation
    17. Second Row Single Seat Backrest Cover - Vehicles With: Multi-Contour Seats. Removal and Installation
    18. Second Row Single Seat Cushion Cover - Vehicles With: Multi-Contour Seats. Removal and Installation
    19. Second Row Single Seat Cushion Cover. Removal and Installation
    20. Second Row Single Seat Easy Entry Seat Fold Switch. Removal and Installation
  • Third Row Seats
    1. Third Row Seats - Overview. Description and Operation
    2. Third Row Seats - System Operation and Component Description. Description and Operation
    3. Third Row Seats. Diagnosis and Testing
    4. Power Fold Seat Control Switch. Removal and Installation
    5. Power Fold Seat Module (PFSM). Removal and Installation
    6. Third Row Double Seat Backrest. Removal and Installation
    7. Third Row Double Seat Backrest Cover. Removal and Installation
    8. Third Row Double Seat Cushion Cover. Removal and Installation
    9. Third Row Double Seat Frame. Removal and Installation
    10. Third Row Seat. Removal and Installation
    11. Third Row Seat Control Switch. Removal and Installation
    12. Third Row Seat Head Restraint. Removal and Installation
    13. Third Row Seat Head Restraint Power Fold Actuator. Removal and Installation
    14. Third Row Seat Head Restraint Guide Sleeve. Removal and Installation
    15. Third Row Single Seat Backrest. Removal and Installation
    16. Third Row Single Seat Backrest Cover. Removal and Installation
    17. Third Row Single Seat Cushion Cover. Removal and Installation
    18. Third Row Single Seat Frame. Removal and Installation
  • Glass, Frames and Mechanisms
    1. Glass, Frames and Mechanisms - Overview. Description and Operation
    2. Glass, Frames and Mechanisms - System Operation and Component Description. Description and Operation
    3. Glass, Frames and Mechanisms. Diagnosis and Testing
    4. Fixed Glass. General Procedures
    5. Heated Window Grid Wire Repair. General Procedures
    6. Lead Terminal Repair. General Procedures
    7. Power Door Window Initialization. General Procedures
    8. Driver Door Window Control Switch. Removal and Installation
    9. Front Door Glass Run and Bracket. Removal and Installation
    10. Front Door Glass Top Run. Removal and Installation
    11. Front Door Window Glass. Removal and Installation
    12. Front Door Window Regulator Motor. Removal and Installation
    13. Front Door Window Regulator and Motor. Removal and Installation
    14. Liftgate Window Glass. Removal and Installation
    15. Passenger Door Window Control Switch. Removal and Installation
    16. Rear Door Glass Run and Bracket. Removal and Installation
    17. Rear Door Glass Top Run. Removal and Installation
    18. Rear Door Window Control Switch. Removal and Installation
    19. Rear Door Window Glass. Removal and Installation
    20. Rear Door Window Regulator Motor. Removal and Installation
    21. Rear Door Window Regulator and Motor. Removal and Installation
  • Instrument Panel and Console
    1. Auxiliary Power Point. Removal and Installation
    2. Defrost Vent Trim Panel. Removal and Installation
    3. Floor Console. Removal and Installation
    4. Glove Compartment. Removal and Installation
    5. Instrument Panel. Removal and Installation
    6. Instrument Panel Center Finish Panel. Removal and Installation
    7. Instrument Panel Upper Section. Removal and Installation
    8. Overhead Console. Removal and Installation
  • Handles, Locks, Latches and Entry Systems
    1. Specifications
    2. Handles, Locks, Latches and Entry Systems - Component Location. Description and Operation
    3. Handles, Locks, Latches and Entry Systems - Overview. Description and Operation
    4. Handles, Locks, Latches and Entry Systems - System Operation and Component Description. Description and Operation
    5. Locks, Latches and Entry Systems. Diagnosis and Testing
    6. Door Latch Lubrication. General Procedures
    7. Liftgate Latch Manual Release. General Procedures
    8. Staged Unlock Programming. General Procedures
    9. Approach Detection Antenna. Removal and Installation
    10. Door Lock Cylinder. Removal and Installation
    11. Exterior Front Door Handle. Removal and Installation
    12. Remote Keyless Entry (RKE) Exterior Sounder. Removal and Installation
    13. Exterior Front Door Handle Reinforcement. Removal and Installation
    14. Exterior Rear Door Handle. Removal and Installation
    15. Exterior Rear Door Handle Reinforcement. Removal and Installation
    16. Front Door Keyless Entry Antenna. Removal and Installation
    17. Front Door Latch. Removal and Installation
    18. Front Door Lock Control Switch. Removal and Installation
    19. Hood Latch. Removal and Installation
    20. Hood Latch Release Cable. Removal and Installation
    21. Hood Latch Release Handle. Removal and Installation
    22. Interior Front Door Handle. Removal and Installation
    23. Interior Rear Door Handle. Removal and Installation
    24. Keyless Entry Keypad. Removal and Installation
    25. Keyless Entry Rear Antenna. Removal and Installation
    26. Liftgate Latch. Removal and Installation
    27. Liftgate Release Switch. Removal and Installation
    28. Liftgate Window Glass Release Switch. Removal and Installation
    29. Liftgate Window Latch. Removal and Installation
    30. Rear Door Latch. Removal and Installation
  • Wipers and Washers
    1. Wipers and Washers - Overview. Description and Operation
    2. Wipers and Washers - System Operation and Component Description. Description and Operation
    3. Wipers and Washers - System Operation and Component Description. Description and Operation
    4. Wipers and Washers. Diagnosis and Testing
    5. Washer Hose Coupling. General Procedures
    6. Washer Hose Repair. General Procedures
    7. Rain Sensor. Removal and Installation
    8. Rear Window Washer Jet. Removal and Installation
    9. Rear Window Wiper Motor. Removal and Installation
    10. Rear Window Wiper Pivot Arm. Removal and Installation
    11. Windshield Washer Jets. Removal and Installation
    12. Windshield Washer Pump. Removal and Installation
    13. Windshield Washer Reservoir. Removal and Installation
    14. Windshield Wiper Motor. Removal and Installation
    15. Windshield Wiper Pivot Arm. Removal and Installation
    16. Wiper Linkage Assembly. Removal and Installation
  • Roof Opening Panel
    1. Specifications
    2. Roof Opening Panel - Component Location. Description and Operation
    3. Roof Opening Panel - Overview. Description and Operation
    4. Roof Opening Panel - System Operation and Component Description. Description and Operation
    5. Roof Opening Panel. Diagnosis and Testing
    6. Power Roof Opening Panel Initialization. General Procedures
    7. Roof Opening Panel Alignment. General Procedures
    8. Air Deflector. Removal and Installation
    9. Roof Opening Panel Control Switch. Removal and Installation
    10. Roof Opening Panel Fixed Glass. Removal and Installation
    11. Roof Opening Panel Frame. Removal and Installation
    12. Roof Opening Panel Glass. Removal and Installation
    13. Roof Opening Panel Glass Bracket. Removal and Installation
    14. Roof Opening Panel Motor. Removal and Installation
    15. Roof Opening Panel Shield. Removal and Installation
    16. Trough Assembly. Removal and Installation
  • Bumpers
    1. Front Bumper. Removal and Installation
    2. Front Bumper Cover. Removal and Installation
    3. Rear Bumper. Removal and Installation
    4. Rear Bumper Cover. Removal and Installation
    5. Front Bumper Cover. Disassembly and Assembly
    6. Rear Bumper Cover. Disassembly and Assembly
  • Seatbelt Systems
    1. Seatbelt Systems - System Operation and Component Description. Description and Operation
    2. Seatbelt Systems. Diagnosis and Testing
    3. Locked Seatbelt Retractor Releasing. General Procedures
    4. Seatbelt Cleaning. General Procedures
    5. Seatbelt Maintenance. General Procedures
    6. Seatbelt Procedure After a Collision. General Procedures
    7. Seatbelt System Functional Tests. General Procedures
    8. Seatbelt Tongue Rotated On Belt. General Procedures
    9. Seatbelt Twisted at the Seatbelt Guide. General Procedures
    10. Front Seatbelt Anchor and Pretensioner. Removal and Installation
    11. Front Seatbelt Buckle. Removal and Installation
    12. Front Seatbelt Retractor and Pretensioner. Removal and Installation
    13. Seatbelt Shoulder Height Adjuster. Removal and Installation
    14. Second Row Center Seatbelt Buckle. Removal and Installation
    15. Second Row Center Seatbelt Retractor. Removal and Installation
    16. Second Row Seatbelt Buckle. Removal and Installation
    17. Second Row Seatbelt Retractor and Pretensioner. Removal and Installation
    18. Third Row Center Seatbelt Retractor - Long Wheelbase. Removal and Installation
    19. Third Row Center Seatbelt Retractor - Short Wheelbase. Removal and Installation
    20. Third Row Double Seat Center Seatbelt Buckle. Removal and Installation
    21. Third Row Double Seat Outer Seatbelt Buckle. Removal and Installation
    22. Third Row Seatbelt Retractor - Long Wheelbase. Removal and Installation
    23. Third Row Seatbelt Retractor - Short Wheelbase. Removal and Installation
    24. Third Row Seatbelt Retractor Bracket - Long Wheelbase. Removal and Installation
    25. Third Row Single Seat Seatbelt Buckle. Removal and Installation
  • Supplemental Restraint System
    1. Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS) - Component Location. Description and Operation
    2. Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS) - System Operation and Component Description. Description and Operation
    3. Airbag Supplemental Restraint System (SRS). Diagnosis and Testing
    4. Clockspring Adjustment. General Procedures
    5. Inspection and Repair after a Supplemental Restraint System (SRS) Deployment. General Procedures
    6. Pyrotechnic Device Disposal. General Procedures
    7. Supplemental Restraint System (SRS) Depowering. General Procedures
    8. Supplemental Restraint System (SRS) Repowering. General Procedures
    9. C-Pillar Side Impact Sensor. Removal and Installation
    10. Clockspring. Removal and Installation
    11. Driver Airbag. Removal and Installation
    12. Front Door Side Impact Sensor. Removal and Installation
    13. Front Impact Severity Sensor. Removal and Installation
    14. Occupant Classification System (OCS) Sensor. Removal and Installation
    15. Passenger Airbag. Removal and Installation
    16. Restraints Control Module (RCM). Removal and Installation
    17. Seat Position Sensor. Removal and Installation
    18. Side Curtain Airbag. Removal and Installation
    19. Side Airbag. Removal and Installation
  • Body Repairs - General Information
    1. Specifications
    2. Complete Panel Replacement/Partial Replacement. Description and Operation
    3. Impact of Insufficient Repair Quality. Description and Operation
    4. Plastic Repairs. Description and Operation
    5. Sealer, Underbody Protection Material and Adhesives. Description and Operation
    6. Special Repair Considerations for Aluminum Repairs. Description and Operation
    7. Corrosion Prevention. General Procedures
    8. Inspection And Repair After Collision Without Supplemental Restraint Deployment. General Procedures
    9. Joining Techniques. General Procedures
    10. Plastic Repairs. General Procedures
    11. Welding Precautions. General Procedures
  • Body Repairs - Vehicle Specific Information and Tolerance Checks
    1. Body and Frame. Description and Operation
    2. Body Panel Sectioning. General Procedures
  • Front End Sheet Metal Repairs
    1. Cowl Panel. Removal and Installation
    2. Cowl Side Panel. Removal and Installation
    3. Dash Panel. Removal and Installation
    4. Fender Apron Panel Reinforcement. Removal and Installation
    5. Radiator Support Assembly. Removal and Installation
  • Roof Sheet Metal Repairs
    1. Roof Front Frame. Removal and Installation
    2. Roof Panel. Removal and Installation
    3. Roof Rear Frame. Removal and Installation
    4. Roof Reinforcement. Removal and Installation
    5. Roof Side Rail. Removal and Installation
    6. Roof Side Rail Section. Removal and Installation
  • Side Panel Sheet Metal Repairs
    1. A-Pillar Outer Panel. Removal and Installation
    2. A-Pillar Outer Panel Section and Reinforcement. Removal and Installation
    3. B-Pillar and Reinforcement. Removal and Installation
    4. B-Pillar Outer Panel. Removal and Installation
    5. Front Door Skin Panel. Removal and Installation
    6. Rear Door Skin Panel. Removal and Installation
    7. Rocker Panel. Removal and Installation
    8. Rocker Panel Inner Reinforcement. Removal and Installation
  • Rear End Sheet Metal Repairs
    1. Floor Panel Reinforcement. Removal and Installation
    2. Floor Panel Section. Removal and Installation
    3. Front Floor Panel. Removal and Installation
    4. Front Floor Panel Crossmember. Removal and Installation
    5. Front Floor Panel Lower Reinforcement. Removal and Installation
    6. Front Floor Panel Side Member. Removal and Installation
    7. Inner Quarter Panel. Removal and Installation
    8. Quarter Panel. Removal and Installation
    9. Rear Crossmember. Removal and Installation
    10. Rear Floor Panel. Removal and Installation
    11. Rear Floor Panel Crossmember. Removal and Installation
    12. Rear Floor Panel Reinforcement. Removal and Installation
    13. Rear Lamp Mounting Panel. Removal and Installation
    14. Rear Wheelhouse. Removal and Installation
    15. Water Drain Panel. Removal and Installation
  • Paint - General Information
    1. Paintwork Defects and Damage. General Procedures

Radio Transceiver Module (RTM). Removal and Installation

Materials Name Specification 3M™ Super-Fast Repair Adhesive04747 -  Removal NOTE: Removal steps in this procedure may contain installation details...

Body System - General Information

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Other information:

Lincoln Navigator 2018-2025 Workshop Manual: Four-Wheel Drive Systems - Overview. Description and Operation


Torque-On-Demand Four Wheel Drive System The torque-on-demand system consists of the following components: ATCM TCCM 4WD mode indicators and messages in the IPC message center Transfer case with high capacity clutch The transfer case is equipped with an electronically controlled high capacity clutch which is l..

Lincoln Navigator 2018-2025 Workshop Manual: Axle Assembly. Removal and Installation


Special Tool(s) / General Equipment Flat Headed Screw Driver Transmission Jack Cable Ties Tire Lever Removal   WARNING: Do not apply heat or flame to the shock absorber or strut tube. The shock absorber and strut tube are gas pressurized and could explode if heated. Failure to follow this instruction may result in serious personal inju..

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Categories

  • Manuals Home
  • 4th Gen Lincoln Navigator Service Manual (2018 - 2025)
  • Telematics Control Unit (TCU) Module. Removal and Installation
  • Head Up Display (HUD) Module Calibration. General Procedures
  • Front Bumper. Removal and Installation
  • Vehicle Dynamics Control Module (VDM). Removal and Installation
  • Transmission Fluid Level Check. General Procedures

Rear Drive Axle and Differential. Diagnosis and Testing

Symptom Chart(s)

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).

Symptom Chart - Differential

  Symptom Chart - Differential


Condition Actions Axle overheating   GO to Pinpoint Test A Broken gear teeth on the ring gear or pinion   GO to Pi

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