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Lincoln Navigator: Body Closures / Fuel Filler Door Assembly. Removal and Installation

Lincoln Navigator 2018-2025 Workshop Manual / Body and Paint / Body Closures / Fuel Filler Door Assembly. Removal and Installation

Special Tool(s) / General Equipment

Flat Headed Screw Driver
Knife

Removal

NOTE: Removal steps in this procedure may contain installation details.

NOTE: The fuel filler door assembly is damaged during the removal process and requires a new fuel filler door assembly installed.

  1. Remove the fuel tank filler pipe.
    Refer to: Fuel Tank Filler Pipe (310-01 Fuel Tank and Lines - 3.5L EcoBoost (272kW/370PS), Removal and Installation).
  1. Remove the fuel filler door.
    Refer to: Fuel Filler Door (501-03 Body Closures, Removal and Installation).
  1. Slice in the indicated areas.
    Use the General Equipment: Knife
  1. Insert the screwdriver and release the clips while pulling the fuel filler door housing away from the vehicle.
    Use the General Equipment: Flat Headed Screw Driver
  1. NOTE: Clearance is limited. When all five clips release, the fuel filler door housing can be rotated.

    Rotate the fuel filler door housing.
  1. If equipped.
    Disconnect the electrical connector.
  1. Remove the drain tube.
  1. Pull the fuel filler door assembly away from the vehicle and remove.

Installation

  1. To install, reverse the removal procedure.

    Fuel Filler Door. Removal and Installation

    Removal Open the fuel filler door. Using a screwdriver, push the retaining tab and slide the fuel filler door and remove...

    Hands-Free Liftgate Actuation Lower Sensor. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the rear bumper cover. Refer to: Rear Bumper Cover (501-19 Bumpers, Removal and Installation)...

    Other information:

    Lincoln Navigator 2018-2025 Workshop Manual: Front Seatbelt Retractor and Pretensioner. Removal and Installation


    Removal   WARNING: The following procedure prescribes critical repair steps required for correct restraint system operation during a crash. Follow all notes and steps carefully. Failure to follow step instructions may result in incorrect operation of the restraint system and increases the risk of serious personal injury or death in a crash...

    Lincoln Navigator 2018-2025 Workshop Manual: Floor Panel Reinforcement. Removal and Installation


    Special Tool(s) / General Equipment 6.5 mm Drill Bit Scraper for Straight Edges Self-Piercing Rivet (SPR) Remover/Installer Belt Sander Blind Rivet Gun Hot Air Gun Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055 -  ..

    Categories

    • Manuals Home
    • 4th Gen Lincoln Navigator Service Manual (2018 - 2025)
    • Body and Paint
    • All Terrain Control Module (ATCM). Removal and Installation
    • Liftgate Trim Panel. Removal and Installation
    • Power Running Board (PRB). Diagnosis and Testing
    • Vehicle Dynamics Control Module (VDM). Removal and Installation

    Rear Camber Adjustment. General Procedures

    Special Tool(s) / General Equipment

    Wheel Alignment System

    Activation

    NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems. Failure of these fasteners may result in major service expense. Use the same or equivalent parts if replacement is necessary. Do not use a replacement part of lesser quality or substitute design. Tighten fasteners as specified.

    Using alignment equipment and the manufacturer's instructions, measure the rear camber.
    Use the General Equipment: Wheel Alignment System

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