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Lincoln Navigator: Body Repairs - General Information / Inspection And Repair After Collision Without Supplemental Restraint Deployment. General Procedures

Lincoln Navigator 2018-2025 Workshop Manual / Body and Paint / Body Repairs - General Information / Inspection And Repair After Collision Without Supplemental Restraint Deployment. General Procedures

Inspection

  1. If airbags deploy.
    Refer to: Inspection and Repair after a Supplemental Restraint System (SRS) Deployment (501-20B) .

NOTE: Deployable devices such as airbags, pretensioners and inflatable belt inflators, may deploy alone or in various combinations depending on the impact event.

NOTE: Always refer to the appropriate workshop manual procedures prior to carrying out vehicle repairs affecting the Suppllemental Restraint System SRS  and seatbelt system.

NOTE: The SRS must be fully operational and free of faults before releasing the vehicle to the customer.

  1. Inspect the entire vehicle for damage, including the following components:
    • Instrument panel and mounting points.
    • Instrument panel braces and brackets.
    • Instrument panel knee bolsters and mounting points.
    • Side curtain airbag and mounting points.
    • Seatbelts, seatbelt buckles, seatbelt retractors and seatbelt anchors.
    • Seats and seat mounting points.
    • SRS wiring, wiring harnesses and connectors.
  1. If equipped: Pedestrian protection system, refer to 501-20C
    • Hood hinges.
    • Hood assembly.
    • All pedestrian impact sensors.
    • Both gas strut hood support.
    • Both trim covers over pedestrian protection hood actuators.

NOTE: If any deployable device or combination of devices have deployed refer to “Inspection and Repair after a Supplemental Restraint systems (SRS) Deployment"

  1. After carrying out the review and inspection of the entire vehicle for damage, repair or install new components as needed. Diagnostic Trouble Codes (DTCs) must be cleared from all required modules after repairs are carried out.

NOTE: Refer to the correct removal and installation procedure for all replacement components being installed.

  1. When any damage to the impact sensor mounting points or mounting hardware has occurred, repair or install new mounting points and mounting hardware as needed. Each mounting point restored to factory configuration requires replacement of the affected impact sensor or RCM whether the airbags have deployed or not.
  1. Inspect the fuel system for damage or leaks. Repair the system and install new components as necessary.
  1. This vehicle is equipped with a fuel pump shut-off feature. During a crash event, it's possible that the fuel pump could be shut off. For additional information, refer to Fuel Pump Shut-off Feature in the Description and Operation portion of the appropriate 310-00 section.

    Corrosion Prevention. General Procedures

    S..

    Joining Techniques. General Procedures

    Special Tool(s) / General Equipment Spherical Cutter Plasma Cutter Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055 -  Repair NOTE: The following provide general joining options for sect..

    Other information:

    Lincoln Navigator 2018-2025 Workshop Manual: Exterior Mirror. Removal and Installation


    Special Tool(s) / General Equipment Flat Headed Screw Driver Interior Trim Remover Removal Mirror assembly Remove the interior front door trim panel. Refer to: Front Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). Disconnect the mirror wiring harness. Disconnect the exterior mirr..

    Lincoln Navigator 2018-2025 Workshop Manual: High-Pressure Fuel System. Diagnosis and Testing


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Module DTC Description Action PCM P0001:00 Fuel Volume Regulator 'A' Control Circuit/Open: No Sub Type Information GO to Pinpoint Test H..

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    • 4th Gen Lincoln Navigator Service Manual (2018 - 2025)
    • Front Bumper Cover. Removal and Installation
    • Transmission Fluid Level Check. General Procedures
    • Remote Function Actuator (RFA) Module. Removal and Installation
    • Rear Bumper. Removal and Installation
    • Brake Service Mode Activation and Deactivation. General Procedures

    Diagnostic Methods. Description and Operation

    This document provides critical diagnostic knowledge required for successful repair outcomes. It identifies technical competencies expected by users of this manual.

    Ford Diagnostic Assumptions

    Ford diagnostics assume the vehicle concern described by the test title is currently present. Exceptions to this rule are noted in each test. Do not replace modules or other components as directed by a diagnostic if the concern is not present at the time of testing.

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