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Lincoln Navigator: Body Repairs - General Information / Sealer, Underbody Protection Material and Adhesives. Description and Operation

Lincoln Navigator 2018-2025 Workshop Manual / Body and Paint / Body Repairs - General Information / Sealer, Underbody Protection Material and Adhesives. Description and Operation

Adhesives

The correct adhesive bonding is essential to repairing the vehicle correctly. Adhesives and mechanical fasteners are used in all areas of the body structure in place of welding. In addition to providing a structural bond between components, adhesives can also help prevent wind noise, water leaks, exhaust fumes and dust from entering the vehicle. They also provide anti-corrosion barriers.

Refer to specific component removal and installation procedures for correct application and location of adhesives.

Sealers

The correct sealing of joints is essential to repairing the vehicle correctly. Sealers are used to prevent wind noise, water leaks, exhaust fumes and dust from entering the vehicle. They also provide anti-corrosion barriers. Sealers are applied to areas such as doors hem flanges, wheelhouse, floor, cowl, roof and other panel-to-panel attaching point seams.

Sealers should remain flexible after curing and must be paintable. Follow the manufacturer's directions for correct application of these materials.

Any damage to originally sealed joints should be repaired by resealing. Along with attaching points of new panels, open joints that require bridging of sealer to close a gap should be sealed using a heavy-bodied sealer.

NOTE: The following illustrations are examples of sealer application and are not all inclusive.

Hood Sealer


Front Door Sealer


Rear Door Sealer


Liftgate Sealer


Dash Panel and Underbody Sealers and Adhesives


Bodyside Sealers and Adhesives

NOTE: LH side shown, RH similar.


Roof Sealers and Adhesives

NOTE: Standard wheelbase shown, all others similar.

NVH Protection Material

NVH protection is necessary for road noise reduction. In the case of floor panel application, it also serves as a form of underbody heat control. It is paintable, very durable and has good resistance to abrasion. This material may be applied in many manners. It may be applied through the use of butyl patches, sprayed, rolled or brushed on (obtain locally).

Floor Pan


Front Door


Rear Door

    Plastic Repairs. Description and Operation

    Plastic Components The following illustration is not all-inclusive of trim levels available. The actual trim level of the vehicle will determine the viability of carrying out a plastics repair...

    Special Repair Considerations for Aluminum Repairs. Description and Operation

    Repair of aluminum vehicle components requires some specialized handling and the proper isolation of the work area from steel repairs and dedicated hand and power tools that will be used only for aluminum repair...

    Other information:

    Lincoln Navigator 2018-2025 Workshop Manual: Cruise Control Radar Alignment. General Procedures


    Special Tool(s) / General Equipment Interior Trim Remover Adjustment Vertical Alignment NOTE: In order to align the CCM , the front bumper trim panel must be removed to access the sensor and the vehicle must be in a wheel alignment bay station so that the vehicle is level...

    Lincoln Navigator 2018-2025 Workshop Manual: Module Programming. General Procedures


    Check NOTE: Perform the following pre-checks to make sure module programming completes without errors. Start the programming session in Key OFF, Engine OFF and prior to initiating programming, turn to KOEO . Make sure the vehicle battery is fully charged or is connected to a battery charger...

    Categories

    • Manuals Home
    • 4th Gen Lincoln Navigator Service Manual (2018 - 2025)
    • Front Bumper Cover. Removal and Installation
    • Rear View Mirrors - System Operation and Component Description. Description and Operation
    • Power Running Board (PRB). Diagnosis and Testing
    • SYNC Module [APIM]. Removal and Installation
    • Identification Codes. Description and Operation

    Axle Tube Bearing. Removal and Installation

    Special Tool(s) / General Equipment

    205-123 (T78P-1177-A)
    Installer, Axle Shaft Oil Seal 308-047 (T77F-1102-A)
    Remover, Bearing Cup Slide Hammer

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