Lincoln Navigator: Front Drive Halfshafts / Outer Constant Velocity (CV) Joint Boot. Removal and Installation

Lincoln Navigator 2018-2026 Workshop Manual / Driveline / Front Drive Halfshafts / Outer Constant Velocity (CV) Joint Boot. Removal and Installation

Special Tool(s) / General Equipment

Flat Headed Screw Driver
Boot Clamp Pliers

Removal

Remove the inner CV joint boot.
Refer to: Inner Constant Velocity (CV) Joint Boot (205-04 Front Drive Halfshafts, Removal and Installation).

1. Remove and discard the CV joint boot clamps.
1. Remove the CV joint boot.

Installation

1. Clean and inspect the CV joint cage.
1. Inspect the outer CV joint housing for damage.
1. Install The grease sachet evenly in theCV joint boot and housing.

Install the CV joint housing.
1. NOTE: When installing the CV joint housing, insert a small flat blade screwdriver under the CV joint boot seat to allow air to escape.
  Using a flat blade screw driver to allow air to escape, install the CV joint housing.
  Use the General Equipment: Flat Headed Screw Driver
1. Using boot clamp pliers, install the new CV joint boot clamps.
  Use the General Equipment: Boot Clamp Pliers

Install the inner CV joint boot.
Refer to: Inner Constant Velocity (CV) Joint Boot (205-04 Front Drive Halfshafts, Removal and Installation).

Inner Constant Velocity (CV) Joint Boot. Removal and Installation

Special Tool(s) / General Equipment Flat Headed Screw Driver Boot Clamp Pliers Rubber Mallet Three Leg Puller Materials Name Specification Motorcraft® Constant Velocity Joint GreaseXG-5 WSS-M1C258-A1 Removal Remove the halfshaft...

Rear Drive Halfshafts

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Special Tool(s) / General Equipment 205-1049Socket, 9.75 Plenum 4 pin 205-153 (T80T-4000-W) Handle 205-D044 (D81T-4221-A) Installer, Differential Carrier Bearing 205-D061 (D83T-4205-C2) Step Plate 205-D072 (D97L-4221-A) 2 Jaw Puller 307-003 (T57L-500-B) Holding Fixture, Transmission Cable Ties ..

Front Driveshaft. Removal and Installation

Special Tool(s) / General Equipment

Crimping Tool

Materials

Name Specification Motorcraft® Premium Long-Life Grease
XG-1-E1 ESA-M1C75-B

Removal

With the vehicle in NEUTRAL, position the vehicle on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
Remove the bolts and the transmission shield.