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Lincoln Navigator: Four-Wheel Drive Systems / Transfer Case Shift Motor. Removal and Installation

Lincoln Navigator 2018-2025 Workshop Manual / Automatic Transmission / Four-Wheel Drive Systems / Transfer Case Shift Motor. Removal and Installation

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting (100-02) .
    1. Disconnect the wiring harness connector.
    1. Detach wiring harness retainers.

  1. Remove the coil wire pin from the electrical connector.
    1. Remove the inner retainer from the wire connector.
    1. Press the release tab and remove the coil wire pin.
  1. Remove the transfer case shift motor bracket bolt.
  1. Remove the mounting bolts and the transfer case shift motor.
  1. Clean the transfer case shift motor mating surface.
    Refer to: RTV Sealing Surface Cleaning and Preparation (303-00 Engine System - General Information, General Procedures).

Installation

  1. Apply a small bead of silicone sealant to the transfer case shift motor mating surface.
  1. NOTICE: New shift motor bracket nuts are loose and are tightened last. Failure to follow the steps in the correct order may result in damage to the component.

    Install the transfer case shift motor and bolts.
    Torque: 89 lb.in (10 Nm)
  1. Install the transfer case shift motor bracket bolt.
    Torque: 89 lb.in (10 Nm)
  1. Secure the transfer case shift motor bracket nuts.
    Torque: 27 lb.in (3 Nm)
  1. NOTE: After the wire is inserted into the connector, gently pull the wire back to verify the pin is locked inside the connector.


    Install the coil wire pin in the electrical connector.
    1. Insert the coil wire pin in the electrical connector.
    1. Install the inner connector retainer.
  1. Connect the harness connector.

    Transfer Case Control Module (TCCM). Removal and Installation

    Removal Remove the CJB cover. Remove and disconnect the lower access panel. NOTE: The TCCM has slotted mounting holes...

    Transfer Case

    ..

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    Categories

    • Manuals Home
    • 4th Gen Lincoln Navigator Service Manual (2018 - 2025)
    • All Terrain Control Module (ATCM). Removal and Installation
    • Liftgate Trim Panel. Removal and Installation
    • Body Control Module (BCM). Removal and Installation
    • Front Bumper. Removal and Installation
    • Vehicle Dynamics Control Module (VDM). Removal and Installation

    Front Driveshaft. Removal and Installation

    Special Tool(s) / General Equipment

    Crimping Tool

    Materials

    Name Specification Motorcraft® Premium Long-Life Grease
    XG-1-E1 ESA-M1C75-B
     

    Removal

    With the vehicle in NEUTRAL, position the vehicle on a hoist.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
    Remove the bolts and the transmission shield.

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