Lincoln Navigator: Transfer Case / Transfer Case. Installation

1. If removed, install the vibration damper to the transfer case.
   Torque: 177 lb.in (20 Nm)

1. NOTE: The help of an assistant will be required.

   Position the transfer case on the crossmember. Lower the transmission approximately 25.4 mm (1 in).
   

1. NOTE: The help of an assistant will be required.

   Position the transfer case to the transmission and onto the output shaft.
   

1. NOTE: Do not reuse the old transfer case-to-transmission bolts.

   Install new transfer case-to-transmission bolts.
   Torque: 168 lb.in (19 Nm)

1. Install the transmission support insulator.
   Refer to: Transmission Support Insulator (307-01 Automatic Transmission - 10-Speed Automatic Transmission – 10R80, Removal and Installation).
   

1. Install the LH exhaust support bracket and bolt.
   Torque: 41 lb.ft (55 Nm)

1. Install the transmission support crossmember.
   Refer to: Transmission Support Crossmember (502-02 Full Frame and Body Mounting, Removal and Installation).
   

1. Connect the vent hose to the transfer case.
   

Vehicles With: 1-Speed Torque On Demand Transfer Case

1. Connect the electrical connector and attach the harness retainer clip from the transfer case.
   

Vehicles With: 2-Speed Torque On Demand Transfer Case

1. Connect the shift motor electrical connector.
   

1. Connect the shift motor electrical connector.
   

All vehicles

1. NOTE: Align the index marks made during removal.

   Install the rear driveshaft.
   Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
   

1. NOTE: Align the index marks made during removal.

   Install the front driveshaft.
   Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).
   

1. Check the transfer case fluid level.
   Refer to: Transfer Case Draining and Filling (307-07B Transfer Case, General Procedures).
   

1. If equipped.
   Position the skid plate and install the skid plate bolts.
   Torque: 30 lb.ft (40 Nm)