Lincoln Navigator: Transfer Case / Transfer Case Rear Seal. Removal and Installation

Lincoln Navigator 2018-2025 Workshop Manual / Automatic Transmission / Transfer Case / Transfer Case Rear Seal. Removal and Installation

Special Tool(s) / General Equipment

308-249 (T96T-7127-A)
Installer, Input Shaft Oil Seal
TKIT-1996-F/FM
TKIT-1996-FLM2

Removal

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).

Remove the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).

Remove and discard the rear output shaft seal.

Installation

Using the special tool, install a new rear output shaft seal.
Use Special Service Tool: 308-249 (T96T-7127-A) Installer, Input Shaft Oil Seal.

Install the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).

Transfer Case Front Output Shaft Seal - Vehicles With: 1-Speed Torque On Demand Transfer Case. Removal and Installation

Special Tool(s) / General Equipment 308-250 (T96T-7127-B) Installer, Output Shaft Oil SealTKIT-1996-F/FMTKIT-1996-FLM2 Adjustable Mounting Arm Spatula Materials Name Specification Motorcraft® Ultra Silicone SealantTA-29 WSS-M4G323-A8 Removal Remove the transfer case...

Transfer Case. Removal

With the vehicle in Neutral, position it on a hoist. Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation). If equipped...

Other information:

Lincoln Navigator 2018-2025 Workshop Manual: Frame Members-Front Frame Section. Removal and Installation

Special Tool(s) / General Equipment Grinder Plasma Cutter MIG/MAG Welding Equipment Locking Pliers Removal NOTE: The following procedure provides steps to replace the front frame short section at the first frame crossmember or the frame section at the center rail joint depending on the extent of vehicle damage...

Lincoln Navigator 2018-2025 Workshop Manual: Body Closures - System Operation and Component Description. Description and Operation

System Operation System Diagram Item Description 1 RGTM 2 Front Power Liftgate Switch 3 Exterior Liftgate Release Switch 4 Anti-Pinch Switches 5 BCM 6 Left/Right Power Liftgate Motors 7 Power Liftgate Latch 8 Cinch Motor 9 Latch/Cinch Switches 10 Hands-Free Liftgate Act..

Rear Stabilizer Bar Link. Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).

NOTE: Use the hex-holding feature to prevent the stud from turning while removing the nut.

Remove and discard the 2 rear stabilizer bar link nuts and remove the rear stabilizer bar link.
Torque: 46 lb.ft (63 Nm)