Lincoln Navigator: Rear Drive Axle/Differential - Vehicles With: Ford 9.75 Inch Ring Gear / Differential Carrier - Vehicles With: Electronic Limited-Slip Differential. Disassembly and Assembly
Special Tool(s) /
General Equipment
DISASSEMBLY
NOTE:
The eLSD hydraulic actuator LH
RH case, clutch pack assembly, and HCU are only available with the differential carrier assembly.
-
Remove the hydraulic actuator assembly from the differential case.
Refer to: Hydraulic Actuator (205-02 Rear Drive Axle/Differential -
Vehicles With: Ford 9.75 Inch Ring Gear, Removal and Installation).
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Remove and discard the ring gear bolts.
-
NOTICE:
Care should be taken not to damage the differential ring gear bolt hole threads.
Using the general equipment, remove the ring gear.
Use the General Equipment: Punch
Use the General Equipment: Copper Hammer
-
NOTICE:
The differential flange and ring gear flange must be
free of any old retaining compound material. Make sure both surfaces
are clean and free of oil, dust and debris. Failure to clean the
surfaces can result in ring gear runout concerns.
NOTE:
Use solvent and Scotch-Brite® pads to remove.
Clean all traces of the old retaining compound material from the differential flange.
ASSEMBLY
-
NOTE:
Make sure that a new component is installed.
NOTE:
Tighten the ring gear bolts in a cross pattern.
Install the ring gear and the new differential ring gear bolts.
Torque:
140 lb.ft (190 Nm)
-
Install the hydraulic actuator assembly to the differential case.
Refer to: Hydraulic Actuator (205-02 Rear Drive Axle/Differential -
Vehicles With: Ford 9.75 Inch Ring Gear, Removal and Installation).
Special Tool(s) /
General Equipment
205-907Handle, 32 DriverTKIT-2008DH-FLM
206-034
(T88P-20202-B)
Installer, Wheel Speed Sensor RingTKIT-1988-FLMTKIT-1988-LM
Feeler Gauge
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Special Tool(s) /
General Equipment
Grinder
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
The rear heater core inlet line is installed from the
factory as a one-piece assembly. The replacement part is supplied as a
separate kit containing multiple-piece lines for ease of installation.
Drain the cooling sys..
Special Tool(s) /
General Equipment
6.5 mm Drill Bit
Polydrive Bit Socket
Self-Piercing Rivet (SPR) Remover/Installer
Belt Sander
Blind Rivet Gun
Air Body Saw
MIG/MAG Welding Equipment
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson ..