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Lincoln Navigator: General Information / Body Repair Health and Safety and General Precautions. Description and Operation

Lincoln Navigator 2018-2025 Workshop Manual / Service Information / General Information / Body Repair Health and Safety and General Precautions. Description and Operation

  WARNING: Always refer to Material Safety Data Sheet (MSDS) when handling chemicals and wear protective equipment as directed. Examples may include but are not limited to respirators and chemically resistant gloves. Failure to follow these instructions may result in serious personal injury.

  WARNING: Always wear protective equipment including eye protection with side shields, and a dust mask when sanding or grinding. Failure to follow these instructions may result in serious personal injury.

  WARNING: Do not carry out body side sectioning repairs in areas of door hinge or striker anchoring points. Welding within 50 mm (1.96 in) of door hinge or striker locations may compromise structural integrity during a collision. Failure to follow these instructions may result in serious injury to vehicle occupant(s).

  WARNING: Invisible ultraviolet and infrared rays emitted in welding can injure unprotected eyes and skin. Always use protection such as a welder's helmet with dark-colored filter lenses of the correct density. Electric welding will produce intense radiation, therefore, filter plate lenses of the deepest shade providing adequate visibility are recommended. It is strongly recommended that persons working in the weld area wear flash safety goggles. Also wear protective clothing. Failure to follow these instructions may result in serious personal injury.

  WARNING: All safety belt components must be inspected and corrected as part of any collision repair. Inspect all safety belt components as prescribed by Safety Belt Inspection and Repair After a Collision found in Section 501-20A General Procedures of this manual. Failure to follow this instruction may result in incorrect operation of the safety belt system and increase the risk of serious personal injury or death in a crash.

  WARNING: If a vehicle has been in a crash, inspect the restraints control module (RCM) and the impact sensor (if equipped) mounting areas for deformation. If damaged, restore the mounting areas to the original production configuration. A new RCM and sensors must be installed whether or not the air bags have deployed. Failure to follow these instructions may result in serious personal injury or death in a crash.

  WARNING: Collision damage repair must conform to the instructions contained in this workshop manual. Replacement components must be new, genuine Ford Motor Company parts. Recycled, salvaged, aftermarket or reconditioned parts (including body parts, wheels or safety restraint components) are not authorized by Ford.

Departure from the instructions provided in this manual, including alternate repair methods or the use of substitute components, risks compromising crash safety. Failure to follow these instructions may adversely affect structural integrity and crash safety performance, which could result in serious personal injury to vehicle occupants in a crash.

    Battery and Battery Charging Health and Safety Precautions. Description and Operation

      WARNING: Batteries contain sulfuric acid and produce explosive gases. Work in a well-ventilated area. Do not allow the battery to come in contact with flames, sparks or burning substances...

    Brake and Clutch Systems Health and Safety Precautions. Description and Operation

      WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained...

    Other information:

    Lincoln Navigator 2018-2025 Workshop Manual: Inner Constant Velocity (CV) Joint Boot. Removal and Installation


    Special Tool(s) / General Equipment Flat Headed Screw Driver Boot Clamp Pliers Rubber Mallet Three Leg Puller Materials Name Specification Motorcraft® Constant Velocity Joint GreaseXG-5 WSS-M1C258-A1  Removal Remove the halfshaft...

    Lincoln Navigator 2018-2025 Workshop Manual: Fuel Charging and Controls - System Operation and Component Description. Description and Operation


    System Operation Air Fuel Ratio Imbalance Monitor The air fuel ratio imbalance monitor is an on board diagnostic strategy designed to monitor the air fuel ratio. Air Fuel Ratio Imbalance Monitor — Heated Oxygen Sensor (HO2S) Monitor The air fuel ratio imbalance monitor estimates the cylinder to cylinder air fuel ratio difference using the universal HO2S high frequency signal...

    Categories

    • Manuals Home
    • 4th Gen Lincoln Navigator Service Manual (2018 - 2025)
    • Rear View Mirrors - System Operation and Component Description. Description and Operation
    • Vehicle Dynamics Control Module (VDM). Removal and Installation
    • Power Running Board (PRB). Diagnosis and Testing
    • All Terrain Control Module (ATCM). Removal and Installation
    • Body and Paint

    Rear Drive Halfshafts. Diagnosis and Testing

    Preliminary Inspection

    Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage.
    If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step
    If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH.

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