Lincoln Navigator: Transmission Cooling / Transmission Fluid Heat Exchanger. Removal and Installation
			
			
			Special Tool(s) /
 General Equipment
Materials
 
 | Name | Specification | 
 
 | Motorcraft® MERCON® ULV Automatic Transmission Fluid XT-12-QULV
 | WSS-M2C949-A, MERCON® ULV
 
 | 
 
 Removal
 
 
 - 
 With the vehicle in N , position it on a hoist.
 Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
 
 - 
 
 If equipped, remove the retainers and splash shield.
 
 - 
 
 Remove and discard the transmission fluid heat exchanger bolt.
 
 - 
 
 - 
 
 Release the harness retainer tab.
 
 
 - 
 
 Slide the harness retainer off the fluid heat exchanger.
 
 
 - 
 
 Remove the transmission fluid heat exchanger nuts.
 
 - 
 
 Remove the coolant tube hanger nut and separate the hanger from the stud bolt.
 
 - 
 
 Clamp the coolant inlet and outlet hoses at the front of the engine.
 Use the General Equipment: Hose Clamp(s)
 - 
 NOTE: 
 Be prepared to collect escaping fluid. 
  
 - 
 
 Separate the transmission fluid heat exchanger from the transmission case.
 
 
 - 
 
 Lower the transmission fluid heat exchanger to disconnect the hoses and remove it from the vehicle.
 
 
Installation
 
 
 
 - 
 
 Inspect the O-ring seals and install new O-ring seals if
 necessary. Lubricate the O-ring seals before installing the 
transmission fluid heat exchanger.
 Material: Motorcraft® MERCON® ULV Automatic Transmission Fluid
 / XT-12-QULV
 (WSS-M2C949-A, )
 
 (MERCON® ULV)
 - 
 
 Install the transmission heat exchanger tubes completely into the transmission case and connect the hoses.
 
 - 
 
 Remove the clamps at the front of the engine.
 
 - 
 
 Install the coolant tube hanger nut on to the stud bolt.
 Torque: 
 124 lb.in (14 Nm)
 - 
 
 loosely install the transmission fluid heat exchanger bolt.
 
 - 
 
 Loosely install the transmission fluid heat exchanger nuts in sequence shown.
 
 - 
 Tighten the bolt and nuts in the sequence shown.
 Torque: 
 177 lb.in (20 Nm)
 - 
 Install the harness retainer on the transmission fluid heat exchanger.
 
 - 
 Check and adjust the engine coolant level as necessary.
 Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding 
(303-03 Engine Cooling - 3.5L EcoBoost (272kW/370PS), General 
Procedures).
 
 - 
 Check and adjust the transmission fluid level as necessary.
 Refer to: Transmission Fluid Level Check (307-01 Automatic Transmission
 - 10-Speed Automatic Transmission – 10R80, General Procedures).
 
 - 
 
 If equipped, install the splash shield and the retainers.
 Torque: 
 71 lb.in (8 Nm)
   Special Tool(s) /
 General Equipment
 
 Transmission Cooling System Heated Flusher
 
Materials
 
 Name
 Specification
 
 
 Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV
 WSS-M2C949-A, MERCON® ULV 
 
 
 
 Flushing
 
 
 
 NOTE: 
 Use transmission fluid specified for this 
transmission...
   
 
   Other information:
   Special Tool(s) /
 General Equipment
 
 
 100-002
 (TOOL-4201-C)
 Holding Fixture with Dial Indicator Gauge
 
 
 
 205-001
 (TOOL-4000-E)
 Spreader, Differential Carrier
 
 
 
 205-005
 (T53T-4621-C)
 Installer, Drive Pinion Bearing Cone
 
 
 
 205-010
 (T57L-4221-A2)
 Installer, Differential Side Bearing
 
 
 
 205-024
 (T67P-4616-A)
 Installer, Drive Pinion Bearin..
   
   Special Tool(s) /
 General Equipment
 
 
 205-208
 (T83T-4676-A)
 Installer, Drive Pinion Oil SealTKIT-1983-FTKIT-1983-FLMTKIT-1983-FX
 
 
 Flat-Bladed Screwdriver
 
Materials
 
 Name
 Specification
 
 
 Motorcraft® Premium Long-Life GreaseXG-1-E1
 ESA-M1C75-B 
 
 
 
 
 Removal
 
 
 
 
 Remove the drive pinion flange.
 Refer to: Drive Pinion Flange (205-0..